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创效6000万元、劳动效率提升近10倍——宝钢股份余材充当技术的奥秘何在?

2020-12-23 15:26:00


【编者按】

  ZAIGANGTIEYEFANDUODEZHINENGHUAJISHUZHONG,BAOGANGGUFENSHIJINIANRUYIRI,WEIRAOKUCUNZHINENGYOUHUAJINXINGLESHENRUYANFA。BAOGANGGUFEN2004NIANQIANHOUKAISHIYANFADEZHEILEIZHINENGYOUHUAMOXINGYUXITONG,LIJINGSHUDAIYANFA,SHIXIANLECONGTANGANGLENGREJUANLIANHEHETONGYUCAILIANHECHONGDANGXITONGDAOTANGANG、GUIGANG、BUXIUGANGDENGXITONGDEQUANFUGAI。QIZHONG,TANGANGLENGREJUANLIANHEYOUHUACHONGDANGXITONGDENGJISHUFUGAIBAOGANGGUFEN4GEZHIZAOJIDI,ZHILIANGYUCAIZHINENGYOUHUAMOXINGHEXITONG、ZHILIANGGAIPANZHINENGCHUZHIJISHU、GUIGANGQUANXIANCHUZHIXITONGYELUXUZAIDONGSHAN、QINGSHANDENGJIDIYANFAYUYINGYONG。

  JIEZHIMUQIAN,YUCAICHONGDANGYOUHUAXITONGYIJINGJUBEILEHANGAIBOBANQUANCHANPIN、QUANGONGXU、QUANCHANXIANDEDUOZHONGYOUHUACHONGDANGNENGLI,SHIXIANLEJINGJIJIAZHIHELAODONGXIAOLVDEDAFUDUTISHENG。BENWENJIANGDUIZHEIYIXITONGDEJISHUYUANLI、XIAOYONGDENGJINXINGQUANFANGWEISHULI,WEIGANGTIEXINGYETUIJINZHINENGHUAFAZHANTIGONGJIEJIAN。

 

杜斌

  DUIANHETONGHUOZHEANYUCEZUZHISHENGCHANDEGANGTIEZHIZAOJIDILAISHUO,KUCUNZHINENGYOUHUACHUZHI(YUCAICHONGDANG)JISHU(XIACHENGYUCAICHONGDANGJISHU)SHIYIXIANGZHONGYAODEJINGZHENGLI。BAOGANGGUFENJINGGUOSHUDAIYANFAXINGCHENGDEYUCAICHONGDANGJISHU,DUIQIYEJINGZHENGLIDETIGAOFAHUILEZHONGYAOZUOYONG。

  ZHEIZHONGJISHUDEJIAZHITIXIANZAI3GEFANGMIAN:YISHIZAIQUANJUYOUHUAXIAOGUOFANGMIAN,YOUXIAOTIGAOLEGELEIYUCAIDEJINGJIJIAZHI,MUQIANXIAOYIYICHAOGUO6000WANYUAN;ERSHIMINGXIANTISHENGLAODONGXIAOLVHEJIANQINGGONGCHENGSHILAODONGFUHE,BUFENXITONG(RULENGREJUANLIANHECHONGDANGXITONG)JIEJINQUANZIDONGGONGZUO,LAODONGXIAOLVTISHENGJIN10BEI;SANSHIGONGYIGUIZESHUZIHUADAILAIDEYIXILIEQIYEZHISHISHUZIHUAHEZHINENGHUA,SHIXIANLEGUIZEDELINGHUOPEIZHIHETONGYIGUANLI,WEIGONGYIHEZHIZAOGUANLITIGONGLEXINSHOUDUAN,SHICHIXUYOUHUACHENGWEIKENENG,BINGYOULIYUGONGSIGONGYIZHISHIDECHUANCHENGYUJILEI。

  余材与余材充当为何物?

  ZAIMOUZHONGYIYISHANG,GANGTIEZHANGLIUCHENGCHANXIANKEYIKANCHENGYOUJIAGONGGUOCHENGYUKUCUNCHUANLIANERCHENG。ZAIGANGTIESHENGCHANZHONG,JIAGONGJIEZOUHEDANWEISHIJIANCHANLIANGYOUSHEBEINENGLIJUEDINGQIEJIBENGUDING,TONGSHICANGKUYEYIJINGJIANSHEWANCHENG,YINCI,YOUXIAODEKUCUNKONGZHIJIUCHENGLETIGAOZHIZAOXIAOLVDEZHONGYAOYINSU,ZHIJIEJUEDINGLEGANGTIEGONGSIXIAOPILIANG、DUOPINZHONGDEJIEDAN、ZHIZAONENGLI,YEJIUSHISUOWEIDEROUXINGZHIZAOSHUIPING。

  ZAIANDINGDANSHENGCHANDEZHIZAOJIDI,GANGTIEZHIZAOCHANXIANDEZHUYAOGONGXUJIAN,DOUHUISHELIYIXIEZHONGJIANCANGKU。ZHONGJIANCANGKUCHULEMANZUBIYAODEGONGYIYAOQIU(RUZHONGJIANPINXIAXIANLENGQUE)WAI,HAIHUICHULIYINWEISHENGCHAN、ZHILIANG、SHEBEI、KEHUDENGGELEIYUANYINCHANSHENGDEYUHETONGTUOJIEDEZHONGJIANPINHUOZHICHENGPIN。ZHEIXIEWUHETONGCHANPIN、BANCHENGPIN,XINGYENEICHANGCHANGCHENGZHIWEIYUCAI。JIHUSUOYOUANHETONGSHENGCHANDECHANXIANDOUHUICHANSHENGBUSHAOYUCAI,BINGQIESHENGCHANDEPINZHONGYUEDUO、YUEFUZA,DINGDANGUIMOYUEXIAO,YUCAIYEJIUYUEDUO。

  YUCAIDEZHONGLEIHENDUO,ANZHAOSUOZAIDEGONGXUKEYIFENWEIZHUPIYUCAI、REYAYUCAIDENG,RUTU1SUOSHI;ANZHAOCHANSHENGDEYUANYINKEYIFENWEIHETONGYUCAI(MEIYOUHETONGDEHEGEPINYUCAI)、ZHILIANGYUCAI(YINWEICHANPINDEZHILIANGCHUXIANPIANCHAERDEMING)DENG。

  HAOWUYIWEN,YUCAIHUIZHANYONGQIYEDEKUCUN,JIADAKUCUNKONGZHIDENANDU,JINERZUAIROUXINGZHIZAOSHUIPINGDETIGAO,DAOZHIGANGTIEQIYESHENGCHANCHENGBENZENGJIA,YINERDUIYUCAIDEJIANSHAO、KONGZHIJIUXIANDEYOUWEIZHONGYAO。HUANJUHUASHUO,KUCUNYOUHUAJISHUYUYUCAICHULIFANGSHIJINMIXIANGGUAN。

  JIANSHAOYUCAIDEBANFAZHUYAOYOULIANGFANGMIAN:YIFANGMIANSHICONGYUCAICHANSHENGDEYUANTOUJINXINGKONGZHI,JITONGGUOYOUHUASHENGCHANZUZHI、TIGAOCHANPINZHILIANGLAIJIANSHAOYUCAIDECHANSHENG。DANYOUYUHETONGDUOPINZHONG、XIAOPILIANGXUQIUDEXIANZHI,JINKAOSHENGCHANANPAIDEYOUHUABUNENGCONGGENBENSHANGDUJUEYUCAIDECHANSHENG,YOUXIECHANPINGUIGEDUO、YINGLINENGLIQIANGDEYOUSHICHANXIAN,YUCAIKENENGZHANZONGZHIZAOLIANGDEBILIGAODA8%。LINGYIFANGMIANSHIDUIYIJINGCHANSHENGDEYUCAIJINXINGHELILIYONG,JIJIANGYUCAIYUHETONGXIANGPIPEI,BAKUCUNDEGELEIYUCAIMAIJISHANGJIAHUOZHEJIQIANPAIYIGEHESHIDEDINGDAN。ZHEIZHONGJIGELEIYUCAI“FUYU”XINDEHETONGDEZUOFA,XINGYECHENGZHIWEIYUCAICHONGDANG。

  RUHEBAKUCUNDEYUCAIMAIJISHANGJIA,JIZHENDUIGELEIYUCAIANPAIHESHIDEDINGDAN,JIUCHANSHENGLESUOWEIYUCAICHONGDANGDEZUHEYOUHUAWENTI。(SHIJISHANG,GENJUYUCAICHANSHENGYUANYINDEBUTONG,YUCAICHONGDANGYOUKEYIFENWEIHETONGYUCAICHONGDANGJIZHILIANGYUCAICHONGDANGDENGBUTONGWENTI,SHENZHIKEYIKUOZHANCHENGWEIKUAGANGJIDEYUCAICHUZHI。BUGUO,ZHEISHIGENGFUZADEYUCAIYOUHUAWENTI,BENWENBUZHANKAISHUOMING。)

  智能优化模型让余材充当更高效

  JINGUANYUCAICHONGDANGWENTIDEFUZADUHENGAO,DANRENGONGZHINENGHUOSHUXUEYOUHUAJISHU,SHIWOMENBUJINKEYIBAHETONGYUCAIYUSHANGJIADINGHUOHETONGDUIJIE,HAIKEYIZHAODAOFUHEGEFANGMIANZHIBIAO(RUJIAOHUOQI、CHONGDANGLV、WULIUCHENGBEN、HOUQIZHIZAO)DEYOUHUACHONGDANGFANGAN。GENGJINYIBU,ZHINENGYOUHUAMOXINGZAIFUHECHONGDANGGUIZEDEQINGKUANGXIA,KEYIBAYIXIEGAODENGJIZHILIANGBUHEGEDECHANPINPIPEIJIHESHIDEDIDENGJICHANPINHETONG,SHIZHITONGGUOWANCHENGHOUXUDEJIAGONGMAIJIKEHUBINGFUHEYAOQIU,CONGERDADATISHENGQIYEXIAOYI。

  CONGGONGXUDEJIAODUERYAN,MUQIANZHINENGYOUHUAMOXINGYIJINGKEYIZAI5FENZHONG~10FENZHONGNEI,WANCHENGCHENGQIANSHANGWANDEHETONGYUYUCAIYOUHUAPIPEIDEJISUAN,SUOYI,ZUIXINDEMOXINGBUJINKEYISHISHILEISIXIAOHAOREJUANYUCAIZHEIYANGDEDANGONGXUCHONGDANG,YEKEYIQUANCHANXIAN、KUAGONGXU,FUGAIZHUPI、LENGJUAN、REJUAN。ERZHEIYANGDAKUADUDEDUIJIE,RENNAOZUOBUDAO。

  GENJUBAOGANGXINJISHUYANFAYUYINGYONGDESHIJIQINGKUANG,GUOQUFEISHIFEILIDIBAYUCAIYUHETONG“GUAJIE”DEGONGZUO,KEYITONGGUOXINXINGDEZHINENGYOUHUAMOXING(CHUANTONGSHUXUEYOUHUAYUJINNIANGAOSUFAZHANDEZHINENGYOUHUA,HUOZHETAMENDEZUHE)JIHUZIDONGWANCHENG,TONGSHI,YOUHUADEMOXINGHAIKEYICONGCHENGBAISHANGQIANDEYUCAIYUHETONGZHONG,JICHUZUIJIADECHONGDANGFANGAN。XINJISHUJIDADITIGAOLEGONGZUOXIAOLV、JIEYUELEZHIZAOCHENGBEN,TEBIESHIYOUYUKEYIKEXUEKUAISUDICHULIYUCAI,MOUZHONGYIYISHANG,QIYEKEYIGENGDADANDIJIESHOUGENGDUODEXIAOXINGDINGDAN,ROUXINGZHIZAONENGLIDAFUDUTISHENG。

  MUQIAN,HENDUODAXINGQIYESHIYOUYOUJINGYANDEYUANGONGZAIXINXIXITONGDEZHICHIXIARENGONGWANCHENG。DANZHEIZHONGFANGFADEBUZUZHUYAOZAIYUCHONGDANGGONGZUOFANZHONG,YOUHUASHUIPINGDI,GONGYIGUIZEGENJINWEIHUXUYAOJISUANJIGONGCHENGSHIDEXIEZHUDENG。ZAIZHINENGHUASHIDAI,XINXINGZHINENGYOUHUAJISHUKEYISHIXIANQIZIDONGQIEYOUHUADECHUZHI。

  XUYAOSHUOMINGDESHI,DUIYUCHANXIANJIANDAN、DINGDANJIEGOUDANYIDEQIYE,ZHEIZHONGZHINENGYOUHUADECHUZHISIHUBINGBUSHISHIFENJIPO,HUOZHESHUOKEYIYIKAORENDEZHILIWANCHENGCHONGDANGGONGZUO,MOUXIEBUANDINGDANSHENGCHANDECHANGJIASHENZHIMEIYOUKUCUNCHUZHIWENTI。DANDUIYUBAOGANGZHEIYANGDEQIYE,ZHEILEIGONGZUOSHIFENFANZHONG,BAOGANGGUFENBAOSHANJIDIDECAOZUORENYUANWEICINANYIZHENGCHANGXIUJIA。CHULIRENYUANWEILESHIYUCAICHULIDEXIAOGUOHAOYIDIAN,GENGSHIHUAHENDUOSHIJIANYANJIU,SHIFENXINKU。

  YOUHUAPIPEIWENTI。BACHENGBAISHANGQIANDEYUCAIYUHETONGJINXINGZUIYOUDEPIPEISHIYIGEDIANXINGDEZUHEYOUHUAWENTI。ZAIXIANDAIYOUHUAJISHUCHUXIANZHIQIAN,HUOZHESHUODAGUIMOXIANXINGGUIHUADEGAOXIAOLVSUANFACHUXIANQIAN,CHANGGUIJISUANJISHENZHIQIANGDADEJISUANJIDOUBUNENGZAIJIAODUANSHIJIANNEIWANCHENGZHEIYANGDEPIPEIJISUAN。20SHIJI90NIANDAIYILAI,ZAISUANFAXUEJIAHEGONGYEJIEDENULIXIA,RENMENZHUJIANTUPOCHUANTONGYOUHUADEJUXIAN,KAISHILEGANGTIEYEYUCAICHONGDANGZHINENGYOUHUAJISHUDEYANFA。

  BAOGANGYU2005NIANZAIGUONEILVXIANJINXINGLEYUCAICHUZHIZHINENGYOUHUAJISHUDEGONGYEYINGYONGYANFA,CONGZUIKAISHIDEDANGONGXUKUCUN(RUJINKAOLVREJUANYUCAIYUREJUANHETONGDECHONGDANG)KAISHI,JINNIANZHUBUWANCHENGLEDUOGONGXULIANHEYOUHUAZIDONGCHUZHI、CONGHETONGYUCAIDAOZHILIANGYUCAI、CONGDANCHUNDESHUXUEYOUHUACHUZHIDAOLIANHECAILIAOJISUANJISHUDEKUAGANGJICHUZHIDENGJISHUDEYINGYONG,MINGXIANDITIGAOLEGONGXIAOHEPIPEIJIAZHI,SHIXIANLEBUFENCHANXIANCHANPINDEQUANZIDONGYOUHUACHULI。

  GONGYIGUIZESHUZIHUAWENTI。KUCUNYOUHUABUJINSHIYUCAIYUHETONGDEPIPEIYOUHUAWENTI,HAIYOUYIGESHIYINGGONGYIGUIZEPINFANBIANHUAYUZENGJIADEWENTI。YUCAICHONGDANGZHONGZUIWEIJICHUDEPANDINGJIUSHIYUCAIYUHETONGNENGFOUPIPEI,ZHEISHIYOUYIZUYEWUGUIZELAIQUEDINGDE,GUIZEYUGONGYI、CAILIAOZHILIANGTEZHENG、HETONGYAOQIU、SHENGCHANZUZHIYAOQIUSHENZHITUFAZHUANGKUANGDENGZHIJIEGUANLIAN,TAMENHUISUIZHEGONGYITISHENG、YEWUBIANHUA、GUANLIGAIJINDENGGENJINBIANHUA,XUYAOCHIXUXIUGAIWEIHU。ZHEIZHONGMOSHIYIWANGWANQUANYILAICHENGXUYUAN,DAOZHIZHISHIZHANGWOZHEYURUANJIANSHIXIANZHETUOJIE,CHUXIANLIJIEPIANCHAJILVJIAOGAO,JIAOLIUJISHIXIANDAIJIAJIAODA,WANGWANGXUYAOWAIBURUANJIANGONGSIRENYUANJIERUERDAOZHIXIANGYINGZHOUQIHENZHANG,SHIZIDONGCHONGDANGBIANDEFEICHANGKUNNAN。

  ZHENDUIZHEIGEWENTI,BAOGANGYANZHILEYIZHONGTONGYONGGUIZEPEIZHIRUANJIAN。GAIRUANJIANSHOUXIANJIEJUELE“CHENGXUYUANYILAI”WENTI,RANGYEWUGONGCHENGSHINENGZIJIWEIHUGUIZE,BAOZHENG“SUOSHUJISUOXIANG”;GUIZESHUZIHUAXITONGSHIYEWUGONGCHENGSHIKEYITONGGUO“WUBIANCHENG”FANGSHIZAIXITONGZHONGWANCHENGGUIZEDEZAIXIANZENGJIAHUOXIUGAI,ZHIJIEGONGZHINENGYOUHUAMOXINGDIAOYONGHUOZHEFUWUYUQITAXUYAODELIUCHENG,JINGQUEBAOZHENGLEGUIZESHIXIAOXING、YIZHIXING,WANQUANDAXIAOLEYEWUGONGCHENGSHIDEGULV。GAIXITONGSHEJILETONGSUYIDONGDEGUIZELUOJIMIAOSHUJIEMIAN,TIEHERICHANGSIWEI,JIANDANPEIXUNJIKEXUEHUI。

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  ZAIGONGYEHULIANWANGRECHAODEXIANSHIXIA,WOMENXUYAOQIANGDIAO,ZHEIXIANGJISHUWANQUANJIYUGUOQUDEXINXIHUA、SHUJUHETONGXINJICHU,KEWEISHIBANGONGBEI。

  (ZUOZHEXIBAOGANGYANJIUYUANZHINENGSUOYANJIUYUAN、BAOGANGGUFENGONGSI“ZHIZAOGUANLIJUECEJISHUXUNITUANDUI”FUZEREN)

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